Inconel 625 plate metal is exceptionally durable and resistant to high temperatures and corrosive environments, making it an ideal material for many industrial applications. The metal’s unique properties make it highly sought after in various industries, including aerospace, chemical processing, and power generation. However, working with Inconel 625 plate metal requires specific skills and techniques, as cutting and forming are incredibly tough and challenging. In this blog post, we’ll explore how to cut and form Inconel 625 plate metal for customized industrial applications.
Understanding Inconel 625 Plate Metal
Inconel 625 is a nickel-chromium-molybdenum alloy that contains about 60% nickel. The alloy has excellent fatigue strength and is highly corrosion-resistant, making it suitable for harsh environments. The metal has outstanding welding properties, making joining it to other metallic materials easy. Inconel 625 is commonly used in chemical processing, oil and gas, power generation, and aerospace industries.
Cutting Inconel 625 Plate Metal
Cutting Inconel 625 plate metal requires specific skills and techniques, as it is among the toughest metals to cut. The metal has high strength, hardness, and heat resistance, which increases its resistance to deformation and cutting. Some of the most preferred cutting techniques include:
Abrasive water jet cutting is the most popular technique for cutting Inconel 625 plate metal. It involves using a high-speed stream of water mixed with abrasive material, like garnet, to cut the metal.
Plasma cutting is another preferred cutting technique for Inconel 625. The process involves melting the metal with an electric arc and blowing air to create a clean cut.
Laser cutting is also used to cut Inconel 625 plate metal. The process is precise and produces high-quality cuts but it is relatively expensive and requires operating expertise.
Forming Inconel 625 Plate Metal
Inconel 625 plate metal is malleable and can be formed into various customized shapes and sizes. Forming Inconel 625 requires specific techniques, such as:
Cold forming involves bending the Inconel plate metal to the desired shape without heating. Cold forming requires high pressure and strain to achieve the desired shape, but it ensures that the metal retains its properties.
Hot forming involves heating the Inconel 625 plate metal to a specific temperature before shaping it. Hot forming reduces the metal’s strength, but it can be used to form complex shapes that are impossible with cold forming.
Cutting Tips for Inconel 625 Plate Metal
Cutting Inconel 625 is challenging, and using the wrong techniques can damage the metal or produce poor-quality cuts. Below are some tips to consider while cutting Inconel 625 plate metal:
Use the Right Cutting Tool
Inconel 625 requires a specific type of cutting tool designed for high-performance metal cutting.
Set the Correct Cutting Speed
The cutting speed should be low to prevent the tool from overheating and damaging the metal.
Use Lubrication
Lubrication prevents the cutting tool from overheating and improves the cut’s quality.
Conclusion
Inconel 625 plate metal is an incredibly durable and reliable material suitable for various industrial applications. To cut and form Inconel 625 plate metal requires specific techniques and skills to produce high-quality, customized shapes. We hope the tips and techniques outlined in this blog post will help you achieve your desired results while working with Inconel 625 plate metal.
